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Zinc Alloy Die Casting Process
Zinc alloy die casting is a high-pressure metal casting process where molten zinc alloy (typically Zamak or ZA series) is injected into precision-engineered steel molds. The process involves:
Melting: Zinc alloy is heated to approximately 400°C in a furnace.
Injection: Molten metal is injected into the mold cavity under high pressure.
Cooling: The material rapidly solidifies into the desired shape.
Ejection: The finished part is ejected from the mold.
Trimming: Excess material (flash) is removed for a clean finish.
This method ensures high production efficiency, exceptional dimensional accuracy, and repeatability for complex geometries.
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