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Lost Wax Casting Machine Parts Gravity Casting

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Description

CUSTOM MADE PRECISION CASTINGS

Material

(1)Stainless steel, SS304, SS316, SS316L, etc
(2)carbon steel, CB1020, 1025, 1030, etc.
(3)Alloy steel, ASTM A48, CK45, 1.7218-25CrMo4 , etc

Standard

ISO ,DIN, AISI, ASTM, BS, JIS, etc.

Size

Available in all sizes or as customer's drawings

Certification

ISO9001:2008  , TS16949

Application

Industrial parts, mechanical parts, construction parts, valve parts, pump parts, impeller parts, trains, crafts, hydraulics.

Agricultural machinery, ship hardware, auto parts, power accessories, food machinery, wiring harness accessories, machinery accessories

 

Weight Range

0.01kg-300kg

Machining precision

±0.01mm

Surface Treatment

Heat Treatment, Polishing, Plating, Machining, shot, sand blasting, zinc plated, e-coating, etc.

Process

Investment casting, Lost wax casting process, silicasol casting process

Production Application

Metal parts, mechanical parts, ship hardware, power parts, construction parts, pipe fittings, hardware, auto parts, valve parts, pump parts, impeller parts, industrial parts, agricultural machinery, etc.

Inspection Equipment

CMM, Digital Height Gauge, Caliper, Coordinate measuring machine, Projector machine, Roughness tester, Hardness tester, Micrometer Calipers, Angle and R Gauge, etc.

Packing details

Wood or carton packages as per your demands

MOQ

According to needs

3-wax-injection


4-clusters-assembly

Productive technology. Precision investment casting (Silcon Sol process).


Materials. Carbon steel: stainless steel; alloy steel.


Production process. Wax mould - shell making - dewaxing - melting - casting - de-shelling - sandblasting - cutting - polishing - pickling - CNC precision machining


Casting facilities: wax injection machine, electric furnace, heat treatment furnace, head cutting machine, shot blasting machine, sand blasting machine.


Machining facilities. CNC machine tools, CNC lathes, general purpose machines, linear cutting machines, CNC milling machines, polishing machines.


Heat treatment: normalising/quenching/tempering.


Testing Equipment: Spectrometer, Tensile Testing Machine, Impact Testing Machine, Hardness Tester, CMM, PT.

3


NC workshop



Investment Casting Parts:

  • Complex Geometries: Lost wax casting excels at producing parts with intricate details and complex geometries that would be difficult or impossible to achieve with other casting methods. This makes it ideal for applications such as aerospace components, medical devices, and automotive parts.

  • High Precision: The precision of lost wax casting allows for tight tolerances and excellent surface finish, resulting in high-quality parts with minimal post-processing requirements.

  • Material Versatility: Lost wax casting can be used with a wide range of materials, including aluminum, steel, brass, and other alloys, offering flexibility in meeting specific material requirements.

Railway Casting Parts:

  • Durability and Strength: Gravity casting is commonly used to produce railway components such as brake shoes, wheels, and couplers. The casting process ensures excellent mechanical properties and durability, essential for withstanding the demanding conditions of railway operations.

  • Cost-Effectiveness: Gravity casting offers a cost-effective solution for producing large quantities of railway parts. The relatively simple casting process and the ability to use recycled materials contribute to lower production costs.

  • Consistency and Reliability: Gravity casting ensures consistent part quality and dimensional accuracy, crucial for ensuring the safety and reliability of railway systems.

Excavator Machinery Parts and Mining Machinery Parts:

  • High-Strength Components: Lost wax casting and gravity casting are used to produce high-strength components for heavy machinery such as excavators, bulldozers, and crushers. These parts, including bucket teeth, linkages, and gears, must withstand extreme forces and harsh environments.

  • Wear-Resistant Surfaces: The casting process allows for the creation of wear-resistant surfaces on components such as bucket teeth and liners, extending their lifespan and reducing maintenance costs.

  • Complex Shapes: Lost wax casting is particularly suitable for producing complex parts with intricate features, such as hydraulic cylinders and pumps, ensuring optimal performance and functionality.

Construction Machinery and Agricultural Machinery Parts:

  • Large-Scale Components: Gravity casting is well-suited for producing large-scale components for construction and agricultural machinery, such as engine blocks, frames, and housings. The casting process allows for efficient production of these components with excellent structural integrity.

  • Customization: Lost wax casting offers the flexibility to customize parts to meet specific design requirements, ensuring optimal performance and functionality in construction and agricultural applications.

  • Material Efficiency: Both lost wax casting and gravity casting allow for efficient use of materials, minimizing waste and reducing production costs.

Additional Applications:

  • Automotive Parts: Lost wax casting and gravity casting are used to produce various automotive components, including engine parts, transmission components, and brake parts. The casting process ensures durability, performance, and cost-effectiveness.

  • Stamping and Forging Parts: Casting can be used to produce blanks for stamping and forging processes, offering a cost-effective and efficient way to create complex shapes and features.

  • Valve Parts: Lost wax casting is commonly used to produce precision valve parts with tight tolerances and excellent surface finish, ensuring reliable operation and performance.

Advantages of Lost Wax Casting and Gravity Casting:

  • Complex Geometries: These casting methods can produce parts with intricate details and complex shapes that would be difficult or impossible to achieve with other manufacturing processes.

  • High Precision and Surface Finish: Lost wax casting and gravity casting offer exceptional accuracy and surface finish, reducing the need for post-processing and ensuring high-quality parts.

  • Material Versatility: These methods can be used with a wide range of materials, including ferrous and non-ferrous alloys, offering flexibility in meeting specific material requirements.

  • Cost-Effectiveness: Lost wax casting and gravity casting can be cost-effective solutions for producing large quantities of parts, particularly for complex geometries or high-strength components.


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