Motorcycle Brake Caliper

Company Advantages

1.High Precision & Complexity: The silica sol process allows us to produce parts with excellent surface finish (Ra 3.2μm achievable), tight dimensional tolerances (±0.005mm/in), and incredibly complex geometries that are impossible with other methods.

2.Material Expertise: Deep knowledge of metallurgy allows us to recommend the optimal material for strength, weight, and cost requirements.

3.Integrated Service: We offer end-to-end solutions from design assistance and prototyping to casting, heat treatment, machining, and surface finishing.

4.Quality at Competitive Cost: Our efficient process minimizes material waste and secondary machining, delivering high value without compromising on quality.

5.Proven Reliability: Our components are trusted by manufacturers and custom builders for their consistency and performance in demanding conditions.

Quality Inspection Steps

We enforce a rigorous, multi-stage Quality Control (QC) system to ensure every part meets the highest standards.

1. In-Process Inspection (IPI):

Wax Pattern Inspection: Dimensional checks of wax patterns.

Shell Inspection: Monitoring of each ceramic shell layer for integrity.

Material Verification: Spectrometer analysis of raw alloys to ensure correct chemical composition.

2. Final Inspection (Pre-Shipment):

Dimensional Inspection: Using calibrated tools (Calipers, Micrometers) and Coordinate Measuring Machines (CMM) for critical dimensions and GD&T analysis.

Visual Inspection: 100% visual check for surface defects like porosity, cracks, or inclusions.

Hardness Test: Brinell (HB) or Rockwell (HRC) tests on sample parts to verify heat treatment and material strength.

Mechanical Property Testing: Tensile and yield strength tests are performed on separately cast test bars from each production melt.